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moisture & "bubbles" over O2 sensors



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Old 29th March 2007, 10:41   #21 (permalink)
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Re: moisture & "bubbles" over O2 sensors

Quote: (Originally Posted by Janos) View Original Post
I'm worrying about dragging this off topic, but I'm sure Alex or a Mod will slap me down if it goes too far, but I put one of the AP Inspo scrims (cut down a little) under the top basket and this reduced the moisture getting to the cells.

Janos
I'm not sure how this could work as moisture which condenses on the cell faces must arrive in vapour form, I can't see that a scrim would stop it. Does the scrim affect the WOB? (Just cos I can't see how it would work doesn't mean I won't try it!)

Neil
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Old 29th March 2007, 11:40   #22 (permalink)
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Re: moisture & "bubbles" over O2 sensors

Quote: (Originally Posted by Faceless) View Original Post
Just read the following article about some minor modification of Inspro,
Inspration Modification
Int it author claims around possibility of appearing thin film of water like soap bubble over galvanic O2 sensor rendering it to fail to read correct PPO2.
I.e. there is a need to clear away the vapor from sensors.
Way the author offer solution to this problem is to make some kind of diluent puffer over all three cells.
Did you consider any possibility of this situation being happen in O.R. rebreather, and if yes, how do you plan to deal with it?
In the O.R. designs being put forward by Deep Life, the problem is addressed by:

1. Screening the sensor design to ensure it does not retain films of water on its face. See the water immersion test in the report. Some sensors are much more sensitive to water on their face than others.

2. Correct orientation of the sensors (i.e. downwards or sideways).

If the sensors are oriented at 120 degrees, then one sensor is almost guaranteed to be facing upwards in normal diving. This allows condensation to collect on it. This problem exists with the unit you refer to, but is not present on the Boris for example.

Divers are in the head down position for very short parts of the dive, at the start when they are descending, so both condensation and PPO2 risks are lowest in this phase. Having the sensors faces either vertical or face down is the solution to this problem. Puffing gas at their face is not the solution: sensors do not like any differential pressure, and it does not take much to force contamination through the front membrane.

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Old 29th March 2007, 13:13   #23 (permalink)
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Re: moisture & "bubbles" over O2 sensors

Alex, any thoughts on using a piezo unit to vibrate the cell to dislodge water droplets? Would existing sensors cope with vibration like that?

Neil
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Old 29th March 2007, 15:29   #24 (permalink)
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Re: moisture & "bubbles" over O2 sensors

Quote: (Originally Posted by Sutty) View Original Post
I'm not sure how this could work as moisture which condenses on the cell faces must arrive in vapour form, I can't see that a scrim would stop it. Does the scrim affect the WOB? (Just cos I can't see how it would work doesn't mean I won't try it!)
Personally, I didn't notice any increase in WOB. I did notice less moisture, although there is still some. However I put them scrim in relatively early in my Rebreather career (around 25 hours) so I don't have that good a baseline.

As to the mechanism, I think the scrims will stop water vapour, (ie small droplets) but not gaseous water. The vapour phase will definitely be present if water is condensing.

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Old 29th March 2007, 15:34   #25 (permalink)
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Re: moisture & "bubbles" over O2 sensors

Quote: (Originally Posted by Sutty) View Original Post
Alex, any thoughts on using a piezo unit to vibrate the cell to dislodge water droplets? Would existing sensors cope with vibration like that?

Neil
It is not necessary if the sensors are simply put in the right orientation. K.I.S.S.

Interesting little fact: piezos do not work in helium. I do not know the physics, but every piezo device we have ever tested, fails when subject to helium under pressure.

Quote: (Originally Posted by Janos) View Original Post
Personally, I didn't notice any increase in WOB. I did notice less moisture, although there is still some. However I put them scrim in relatively early in my Rebreather career (around 25 hours) so I don't have that good a baseline.
Lungs are really bad at measuring WOB. Worth doing something to measure the breathing resistance on a machine. We have been surprised on quite a few occasions, just how simple changes cause big effects.

Alex

Last edited by AD_ward9 : 29th March 2007 at 15:37.
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Old 29th March 2007, 16:06   #26 (permalink)
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Re: moisture & "bubbles" over O2 sensors

Quote: (Originally Posted by AD_ward9) View Original Post
It is not necessary if the sensors are simply put in the right orientation. K.I.S.S.

Interesting little fact: piezos do not work in helium. I do not know the physics, but every piezo device we have ever tested, fails when subject to helium under pressure.

Lungs are really bad at measuring WOB. Worth doing something to measure the breathing resistance on a machine. We have been surprised on quite a few occasions, just how simple changes cause big effects.

Alex
I was thinking more of an add-on to existing units.

Interesting they don't work in helium - most piezos work at resonant frequency - this would probably change in a helium atmosphere, maybe thats the reason.

Neil
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Old 29th March 2007, 16:32   #27 (permalink)
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Re: moisture & "bubbles" over O2 sensors

Quote: (Originally Posted by Sutty) View Original Post
I was thinking more of an add-on to existing units.

Interesting they don't work in helium - most piezos work at resonant frequency - this would probably change in a helium atmosphere, maybe thats the reason.

Neil
Piezos actually fail completely. That is, they do not work normally in air afterwards. Very odd phenomenon. Easy to demonstrate with things like piezo disks used for speakers, or piezo microphones. Problem also affects piezo resistive pressure sensors.

As I said, I do not know the physical cause.

I will post an example helium compatibility report onto our web site sometime next week, explaining how we screen components to helium sensitivity, showing what we tested and the results. We have repeated tests on piezo parts many times, always with the same result. The only things that get through are sealed from the helium, such as crystal oscillators. This problem makes it important to use multiple oscillators in a diving system for processor clocks etc.

Alex

Edit: Report on helium susceptibility of components posted onto the Design Verification section of OR portion of DL site

Last edited by AD_ward9 : 29th March 2007 at 16:53. Reason: Added link to file.
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