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What PSI for your Evo 2l Bottle Fills?



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Old 19th April 2007, 04:02   #1 (permalink)
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What PSI for your Evo 2l Bottle Fills?

Just curious what some of you are filling your 2l bottles to. I know they are rated at 2400 but I usually fill mine to 3000. I was recently in Cozumel and got a 3800 PSI fill and was suprised the burst disc didnt go. Anyone know what burst discs AP uses on these bottles?
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Old 19th April 2007, 04:32   #2 (permalink)
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Re: What PSI for your Evo 2l Bottle Fills?

the bottles I have are 2400 with the + so 2640 is full. I ordered a pair of 3442 bottles from TDL but they have yet to arrive I am suspecting that I may have to tune the first stages with the higher preasure.

I just replaced a burst disk, (not for bursting) and was surprised that they dont use one piece burst disk assemblies.
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Old 19th April 2007, 04:46   #3 (permalink)
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Re: What PSI for your Evo 2l Bottle Fills?

Around here it seems common place to fill them to 3000 psi. 2640 is the official, I believe. I have gotten the distinct feeling though that at least for the o2 side of things the low rating reflects a general philosophy of added caution around 02 and fires more than pure tank safety. An x millitary friend of mine said back in the day they used to fill to 10,000 psi for extreme missions (the tanks were pretty much considered disposible after such a fill, if i'm remembering correctly)... but the filling was done over many hours at an incredibly slow rate.

It's my conclusion that lower pressure is just safer all the way around, I've made friends with it...and since I trans fill from AL 80's, almost all of my fills are slow and progressively low psi (2800-1200). A 3800 lb fill of 02 would put me on the edge, but maybe i'm just paranoid.
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Old 19th April 2007, 06:08   #4 (permalink)
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Re: What PSI for your Evo 2l Bottle Fills?

Quote: (Originally Posted by Gill Envy) View Original Post
Around here it seems common place to fill them to 3000 psi. 2640 is the official, I believe.
Yup - 2400+ is what the bottles are marked, but I usually fill mine to 3000 (or whenever the Baby Booster stalls out, or I run out of drive gas for the booster.)

YMMV...
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Old 19th April 2007, 22:49   #5 (permalink)
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Re: What PSI for your Evo 2l Bottle Fills?

Quote: (Originally Posted by what2be) View Original Post
Just curious what some of you are filling your 2l bottles to. I know they are rated at 2400 but I usually fill mine to 3000. I was recently in Cozumel and got a 3800 PSI fill and was suprised the burst disc didnt go. Anyone know what burst discs AP uses on these bottles?
Who makes your 2 litre bottles? My Evo came with Faber 2 litre steels (as standard, I thought) rated to 232 bar / 3,364 psi. Or am I missing something?

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Old 19th April 2007, 23:15   #6 (permalink)
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Re: What PSI for your Evo 2l Bottle Fills?

Quote: (Originally Posted by grahamsp) View Original Post
Who makes your 2 litre bottles?
There might be a difference between the tanks supplied with the units depending if they go to North America or elsewhere.
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Old 20th April 2007, 12:20   #7 (permalink)
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Re: What PSI for your Evo 2l Bottle Fills?

Quote: (Originally Posted by decoweenie) View Original Post
There might be a difference between the tanks supplied with the units depending if they go to North America or elsewhere.
The tanks we are getting in Australia are the UK M25 Faber cylinders with no burst disk in the valve. They are not to Aus standards but don't tell anyone!!

The US tanks are supplied from the US 3/4" (SDS not by AP) but AP supply the valves and they have a burst disk.

AP will supply the 3/4" valves to Aus but as they don't supply the 3/4" cylinders you have to find your own and at present there are no 2l steel cylinders Aus approved.
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Old 21st April 2007, 11:24   #8 (permalink)
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Re: What PSI for your Evo 2l Bottle Fills?

I saw a set of US Evo cylinders recently, they had 25mm threads WITH a burst disc. I was a new one on me.

Cheers Jason
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Old 21st April 2007, 12:13   #9 (permalink)
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Re: What PSI for your Evo 2l Bottle Fills?

Quote: (Originally Posted by 01RMB) View Original Post
The tanks we are getting in Australia are the UK M25 Faber cylinders with no burst disk in the valve. They are not to Aus standards but don't tell anyone!!
When I asked if the tanks I got with my Inspo were OK to use in Oz (3L steel stamped to 232 bar), I was told that cylinders under 5L in size were not required to have a burst disc. I was told this by a dive shop who are happy to fill both my cylinders. If this is incorrect please don't tell them!

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Old 22nd April 2007, 03:25   #10 (permalink)
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Re: What PSI for your Evo 2l Bottle Fills?

Quote: (Originally Posted by 01RMB) View Original Post
The tanks we are getting in Australia are the UK M25 Faber cylinders with no burst disk in the valve. They are not to Aus standards but don't tell anyone!!
Actually, they are but not directly.

Evo cylinders comply with BS 5045/7. To comply with AS 2030, a competent independent authority must certify (in a Design Verification Statement) that they really, really are built to BS 5045/7, which of course blind Freddy can see since it's STAMPED ON THE NECK OF THE CYLINDER!!!!!!

Once that's done, the Design Verification Statement can be submitted to Workcover NSW together with a Compliance Statement - I believe this comes from the manufacturer saying the cylinder had been properly designed.

Then, provided all is in order, Worksafe approve the design and issue a number which is then stamped on the cylinder.

Why, I hear you ask? God knows; the process is a complete waste of everybody's time and money. But then, as every Australian knows, too much government is never enough.

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