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Open source rebreathers - an alternative approach



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Old 24th August 2006, 18:42   #31 (permalink)
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Re: Open source rebreathers - an alternative approach

I thought about that myself.
I figured if it came down to that- I would cut off the bottoms and glue on drybag flaps and clips. That way I could reach into the countlung to make modifications and easily seal it for testing purposes.

Finding an ultasonic welding or RF welding- yikes that would be fun.

Andrew
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Old 24th August 2006, 18:48   #32 (permalink)
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Re: Open source rebreathers - an alternative approach

Quote: (Originally Posted by Crazyduck)

Finding an ultasonic welding or RF welding- yikes that would be fun.
In the past I've located a few but never went beyond that as other priorities tend to get in the way.
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Old 24th August 2006, 19:14   #33 (permalink)
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A recent thread...

involving the evolution of the tr300 talked about using thing pond liner material and some sort of vulcanizing glue. Sounded promising but I have yet to make it down to the local supply shop to take a look... Might be worth looking at as an alternative to ultrasonic welding...

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Old 24th August 2006, 20:31   #34 (permalink)
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Re: A recent thread...

I was thinking of using motorcycle inner tubes.

Would anyone have any idea on what glue works?

I have tried several wihout success. It helps if you first sandpaper the parts that you are planning on glueing.

Someone recommended locktite GL3. Havent tried it.

I have made Aluminum clamps that hold the seal the counterlungs. This helps easy development.


Teoman



Quote: (Originally Posted by whoizrob)
involving the evolution of the tr300 talked about using thing pond liner material and some sort of vulcanizing glue. Sounded promising but I have yet to make it down to the local supply shop to take a look... Might be worth looking at as an alternative to ultrasonic welding...

Rob
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Old 24th August 2006, 20:34   #35 (permalink)
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Re: Open source rebreathers - an alternative approach

I can have stuff really easily made out of neoprene. just for your info.

If anyone would have any parts to trade I would be more than happy.

Maby even counterlungs....

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Old 25th August 2006, 06:56   #36 (permalink)
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Re: Open source rebreathers - an alternative approach

Quote: (Originally Posted by Crazyduck)
Finding an ultasonic welding or RF welding- yikes that would be fun.

Andrew
We use http://www.arkinflatables.com for RF welding. They make really neat stuff, including DSMB's.

The RF welded RIB pontoons they make can be pumped up to 4 bar, where everything else comes apart over 1 bar ...

They make dry bags too, but why bother if it can be RF welded?

rgds
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Old 25th August 2006, 07:01   #37 (permalink)
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Re: Open source rebreathers - an alternative approach

Quote: (Originally Posted by Genesis)
HDPE is even better but damn hard to get - I've been working THAT issue with no success thus far; you CANNOT use gas pipe as it has a dye in the resin that is toxic; black water pipe will work IF you can find someone who well sell you a reasonable amount (they're happy to talk with you if you want a truckload! For one 8' piece its MUCH harder... no luck here on that one so far....)
I have access to HDPE pipe, rod and sheet (I supplied some to Karl - the pipe is cheap, it's the shipping cost from South Africa which is a bummer)

If we do it in quantity and ship it more economically (ie not DHL/UPS) I do not foresee a problem.

I'll find out about the 8" piece today. The company I buy it from is here: www.emplast.co.za (not the coatings and lining division, the engineering division) and the other great news is that they are set up to weld HDPE, too!

rgds
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Last edited by montyg : 25th August 2006 at 07:09.
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Old 25th August 2006, 07:13   #38 (permalink)
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Re: Open source rebreathers - an alternative approach

Quote: (Originally Posted by montyg)
I'll find out about the 8" piece today.
rgds
monty
They have HDPE pipe with OD greather than 8". Let me know what wall thickness you want ;-)

The specs are in a PDF here:

http://www.petzetakis-africa.co.za/d...dimensions.pdf

These guys will sell me off-cuts but they just told me who their supplier is :-)))

Greece - http://www.petzetakis.gr/
Italy - http://www.induplas.it/
Romania - http://www.petzetakis.ro/
Spain - http://www.flexiplas.es/
Portugal - http://www.heliflex.pt/
United Kingdom - http://www.eurohose.co.uk/
Germany - http://www.heliflex.de/
Africa - http://www.petzetakis.co.za/

rgds
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Last edited by montyg : 25th August 2006 at 07:25. Reason: add link for pipe specs
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Old 25th August 2006, 07:24   #39 (permalink)
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Re: A recent thread...

I have used bike inner tubes on an old Rebreather DIY project. It works but it takes ages to get rid of the rubber smell and taste.



The glue I used is a local brand available in tyre repair shops. Dirt cheap stuff and (I bet) very carcinogenc.

Having studied more now, I would be very reluctant to use inner tubes and the associated glues on CLs.

Quote: (Originally Posted by teomannaskali)
I was thinking of using motorcycle inner tubes.

Would anyone have any idea on what glue works?

I have tried several wihout success. It helps if you first sandpaper the parts that you are planning on glueing.

Someone recommended locktite GL3. Havent tried it.

I have made Aluminum clamps that hold the seal the counterlungs. This helps easy development.


Teoman
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Old 25th August 2006, 07:30   #40 (permalink)
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Re: Open source rebreathers - an alternative approach

New gas pipes are being installed in Greece all over the place now, so HDPE is abundant and cheap.

Petzetakis is rakeing it in right now! There are off-cuts lying around in every work site. All you have to do is ask for one of the workmen to let you take one for free. ID/OD and thickness ranges from canister size to SS DPV.

Mind you, HDPE can only best be used for a tube and that's that. Unlike acetal (Delrin) it cannot be processed on a lathe or CNC very well.

HTH
/George

Quote: (Originally Posted by montyg)
They have HDPE pipe with OD greather than 8". Let me know what wall thickness you want ;-)

The specs are in a PDF here:

http://www.petzetakis-africa.co.za/d...dimensions.pdf

These guys will sell me off-cuts but they just told me who their supplier is :-)))

Greece - http://www.petzetakis.gr/
Italy - http://www.induplas.it/
Romania - http://www.petzetakis.ro/
Spain - http://www.flexiplas.es/
Portugal - http://www.heliflex.pt/
United Kingdom - http://www.eurohose.co.uk/
Germany - http://www.heliflex.de/
Africa - http://www.petzetakis.co.za/

rgds
monty
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